What is Machinery Grouting? Rotating industrial equipment and other types of heavy machinery, can't be simply installed onto a foundation or base. This is due to the irregularities in both the machine base and surface it will be mounted to; such as a concrete floor. It w ill create loadbearing issues and precision alignment difficulties that can become costly and dangerous down the line.
If the base must be primed,consult your local BASF Construction Chemicals Sales representative for a primer recommendation. If the primer has been on the surface for more than onemonth, abrade and solvent wipe it so that no residue remains Since the grout will come up at least 1/2–3/4 inch(13–19 mm) onto the equipment, it may be
Grouting Foundation. Design soul plate, fabrie, machine and installation of your equipment by our skilled, trained and knowledgeable craftsmen. Our skilled millwrights are experts at setting soul plates and grouting them in place. The millwrights are experienced with correct soul plate design.
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· Hello all its been quite a while since I posted. Been busy with a lot of other noncode related work of late. I really thought that proper installation of nonshrink grout under a metal column base was a Special Inspection item from chapter 17, but I don't see it in there.
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Grouting. Grout is a composite material generally consisting of water, cement, and sand. It is typically used for filling voids under machines or other structural elements, sealing joints and openings in surfaces and reinforcing existing structures.
Cementitious Grouting of Machine Bases and Base Plates Method Statement. Page 2 of 8 Method Statement – Cementitious grouting of machine bases and base plates Sika Canada Inc. November 2017 b. The concrete substrate shall be roughened to a surface profile of CSP 6 to 8.
· Grouting of base plates can be accomplished for common baseplate sizes without the need for grout holes. However, the use of a grout hole should be considered when the smaller side dimension of the base plate exceeds approximately 24 in. Two grout holes may be required for very large plates or long rectangular plates.
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· Since grout contains a portion of sand, it needs protection from a sealant to last. Sand is porous, having small holes where dirt and bacteria can remain. The best sealers block these holes as much as possible. The Aqua Mix Sealer's Choice Gold Quart takes the top spot for its natural looks and extensive protection.
· Always hammersound the base plate after grout hardens to check for presence of gross voids. For largeplate area grouting where cementitious grouting is problematic (eg recent one was a large crusher subframe that was 10'x3') using epoxy resin of thickness not exceeding 1/2" that was injected using a crack injection plural pump.
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· The minimum grout thickness depends significantly on the practicality of pouring concrete under the base plate. Therefore, the minimum thickness must be sufficient to place the grout in a realistic manner. In engineering practice, and also, ACI recommends the minimum preferred grout thickness is 25 mm.
· · The minimum grout thickness depends significantly on the practicality of pouring concrete under the base plate. Therefore, the minimum thickness must be sufficient to place the grout in a realistic manner. In engineering practice, and also, ACI recommends the minimum preferred grout thickness is 25 mm.
Machine Base Plate Grouting Procedure Anchor bolts must be grouted in before filling the gap between the foundation and machine baseplate. Proper surface preparation achieving a minimum ¼" amplitude surface profile by chipping or aggressive abrasive grit blasting and removing any primer or coating from the base plate prior to the installation of baseplate grout ensures a mechanical bond.
PerkGrout™ is a polymer modified pervious concrete using a nonshrink cement to produce a durable, crackresistant grout for flagstone set in compacted base rock (crushed stone) or pervious concrete.
· · Field machining of the base after completing the critical grouting process is difficult and expensive. The concrete foundation must be adequately cured before installing and grouting the base. In the case of a new foundation, this depends on ambient conditions and on the concrete mix that was used (a fivebag mix can take as long as 28 days while a sevenbag mix may cure in a week).
Traditional cement grout is used primarily for static loads and is prone to cracking, exposing vulnerabilities such as voids, leaks, and unleveled base plates. Alternatively, grouting machinery with an epoxy solution not only dissipates vibrational impact, but also repels excessive heat and resists chemical attacks from alkalis, oils, acids, and solvents.